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PRODUCTION TECHNOLOGY

A STAGE THAT TRANSFORMS THE AS-YET UNSEEN FUTURE INTO REALITY.

We use a wide range of production technologies that can be applied to plastic and metal parts to build a total production system, composed of everything from simple parts process to assembly process.
Furthermore, we achieve high quality and high productivity by using robotics technologies and special processing technologies.

PLASTIC FUEL TANK
[Production process]

Plastic fuel Tank

  • Blow molding

    Blow molding
    A parison melted in the blow molding machine is inserted into a mold, and then air is blown into it to expand it into a tank shape.

  • Secondary processing

    Secondary processing
    Holes are drilled in the tank mold, and the parts are joined using heat plate welding.

  • Outfitting and assembling

    Outfitting and assembling
    Pumps are attached to the tank, and a check for leaks is performed, completing the process.

METAL FUEL TANK
[Production process]

Metal fuel Tank

  • Press molding

    Press molding
    A mold is attached to a press machine, and the sheets are shaped using cutting, bending, and ultra-deep drawing processing to form the tank shape.

  • Compilation processing

    Compilation processing
    Parts are spot welded onto the interior side of the tank mold, and seamless welding is used to create an airtight join between the UPR/LWR plates.

  • Outfitting and assembling

    Outfitting and assembling
    Pumps are attached to the tank and a check for leaks is performed, completing the process.

EXHAUST PIPE
[Production process]

Exhaust Pipe

  • Concrete pipe and caning

    Concrete pipe and caning
    The sheet material is made into pipes, and a catalyst is press fit.

  • Compilation processing

    Compilation processing
    Flanges and hangers are arc-welded to the pipe.

  • Outfitting and assembling

    Outfitting and assembling
    A check for leaks is performed, completing the process.

MUFFLER
[Production process]

Muffler

  • Pipe metal forming

    Pipe metal forming
    A bender (bending machine) is used to bend the pipe to the particular form and angle that matches the shape required.

  • Compilation processing

    Compilation processing
    The stainless steel plates are rolled into a double layer and then joined using spot welding, a divider press-fit on the internal side, and can-welded on both sides to match the plates.

  • Outfitting and assembling

    Outfitting and assembling
    Parts such as the muffler tailpipe, etc., are joined by arc welding, and a check for leaks is performed, completing the process.

PROMOTION VIDEOView scenes from inside our factories.